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Back to Industry SolutionsIndustrial Manufacturing · PRODUCTION LINE PANORAMIC SURVEILLANCE
Workshop / Production Line Panoramic Video Solution
19-Grid to One Continuous Panorama · MES Production Data Integration · 6-Screen Full-Line Display
Designed for long-distance production lines, assembly workshops, and manufacturing factories. The system stitches multiple camera feeds into one continuous panoramic video in real time, integrating MES, work orders, output, and equipment status data, allowing managers to see the entire production line status in a single view.
145m
Production Line Case
19-Grid
Before Stitching
MES
Production Data Integration
6-Screen
Video Wall Display
Industry Pain Points
01
Overly Long Production Line
Long-distance production lines span significant widths, traditional fixed views only showlocal workstations, making it difficult for team leaders and dispatchers to continuously monitor the full line pace.
02
Fragmented Multi-Grid Layout
With multiple cameras displayed in an N-grid layout, targets lose continuity when moving across screens, requiring constant window switching for anomaly location and full-line review.
03
Data & Video Separation
MES, work orders, output, yield, and equipment status data live in separate systems from video surveillance, making it hard to quickly correlate field issues.
04
Difficult Large-Screen Display
Production floor and dispatch centers need a full-line overview, but traditionalmonitoring walls can only stack windows, failing to create a continuous production line view.
Solution Overview
One Production Line, One Panorama
Upgrade from multi-window monitoring to one continuous production line panorama
For long-distance production lines, traditional surveillance is often limited to stacking multiple windows. The panoramic stitching solution fuses production line video segments according to real spatial relationships, presenting feeding, processing, inspection, buffering, and packaging stages in one horizontally continuous view, providing a video foundation for MES data overlay and anomaly location.
✓
One Production Line, One Panorama
Real-time stitching of multiple cameras along both sides of the production line, key workstations, and passages into one ultra-wide panoramic view, fully presenting a 145-meter long production line.
✓
MES Data Integration
Connects with MES and other production systems, displaying work orders, output, cycle time, yield, equipment status, and anomaly information alongside the panoramic view.
✓
Rapid Anomaly Location
When a workstation, equipment, or work order has an anomaly, the corresponding area can be located on the panoramic view, helping field personnel quickly verify.
✓
Video Wall Display
Supports output to dispatch centers, workshop dashboards, and on-site video walls. This case uses sixstitched screens to display the full panoramic production line.
System Architecture
01
On-Site Video Capture
Deploy multiple cameras along the production line covering feeding, processing, inspection, packaging, buffer zones, and personnel passages.
02
Real-Time Stitching & Fusion
Complete lens calibration, distortion correction, overlap fusion, and low-latency output, transforming a 19-grid display into one continuous panoramic view.
03
Production Data Integration
Integrate MES, equipment status, work orders, output, and anomaly alert data, synchronizing video footage with production management information.
04
Large-Screen & System Display
Output to production management systems, dispatch video walls, and on-sitestitched screens, supporting full-line inspection, anomaly location, and event review.
On-Site Deployment
Deployment
Six Stitched Screens Displaying the Full Panoramic Production Line
On site, the stitched panoramic view is output to six stitched screens, with the production line unfolding continuously from left to right. Operators can observe full-line operations, personnel movement, equipment status, and anomaly areas on the large screen without searching multiple views for the corresponding workstation.
6-Screen
Video Wall Display
Full Line
Continuous Horizontal View
Deployed
Diagram Verified
Integrated
System Data Display
Case Study
01
Korean Group 145m Production Line Panoramic Stitching Project
19 Video StitchingMES Integration6-Screen Display
The customer's production line was approximately 145 meters long. Before stitching, a 19-grid monitoring layout was used, requiring repeated comparison between multiple windows and the MES system for production cycle times, equipment status, and anomaly locations. The project stitched 19 camera feeds into one ultra-wide panoramic video and integrated MES production data, achieving an upgrade from "multi-window monitoring" to "full-line panorama + production data coordination."
145m
Line Length
19
Video Feeds
MES
Data Fusion
6-Screen
Field Display
Before Stitching: 19-Grid Fragmented Monitoring
The production line was split across 19 independent windows, lacking continuity when personnel, materials, and equipment status moved across screens.
Before · 19-Grid Monitoring
After Stitching: One Ultra-Wide Production Line Panorama
19 video feeds fused into one long panoramic video, allowing the full 145-meter production line to be viewed on one continuous view.
After · Panoramic View
Feature List
| Feature | Supported |
|---|---|
| Real-time stitching of multiple production line video feeds into one ultra-wide panoramic view | ✓ |
| Upgrade traditional 19-grid multi-window monitoring to a single full-line view | ✓ |
| Complete visualization of workstation, equipment, and passage relationships for 145-meter production lines | ✓ |
| MES system integration with work order, output, yield, cycle time, and equipment status overlay | ✓ |
| Associated positioning of workstations, equipment, and anomaly points on the panoramic view | ✓ |
| Coordinated viewing of system local views, single camera feeds, and panoramic view | ✓ |
| Support for six-stitched-screen video walls and other workshop large-screen panoramic displays | ✓ |
| Video playback, anomaly traceability, and production process review | ✓ |
| Integration with existing cameras, NVR, VMS, and production management platforms | ✓ |
Solution Value
✓
Upgrade fragmented 19-grid monitoring to one continuous panoramic view, reducing long production line inspection and dispatch observation costs
✓
Allow production managers to see live video and MES business data on the same screen
✓
Reduce cross-screen tracking, manual comparison, and anomaly location time, improving on-site response efficiency
✓
Provide a more intuitive full-line visualization foundation for production dashboards, dispatch centers, and management cockpits
✓
Reuse existing cameras and production system data for phased expansion line by line
✓
Accumulate full-line video evidence supporting quality traceability, equipment maintenance, and team review
Get the Workshop / Production Line Panoramic Video Solution
Supporting production line site survey, 19+ video stitching, MES data integration, video wall display, and system commissioning
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